Most people are familiar with plumbers who come to their home to unclog a drain or install an appliance. In addition to these activities, however, pipelayers, plumbers, pipefitters, and steamfitters install, maintain, and repair many different types of pipe systems. For example, some systems move water to a municipal water treatment plant and then to residential, commercial, and public buildings. Other systems dispose of waste, provide gas to stoves and furnaces, or provide for heating and cooling needs. Pipe systems in powerplants carry the steam that powers huge turbines. Pipes also are used in manufacturing plants to move material through the production process. Specialized piping systems are very important in both pharmaceutical and computer-chip manufacturing.
Although pipelaying, plumbing, pipefitting, and steamfitting sometimes are considered a single trade, workers generally specialize in one of five areas. Pipelayers lay clay, concrete, plastic, or cast-iron pipe for drains, sewers, water mains, and oil or gas lines. Before laying the pipe, pipelayers prepare and grade the trenches either manually or with machines. After laying the pipe, they weld, glue, cement, or otherwise join the pieces together. Plumbers install and repair the water, waste disposal, drainage, and gas systems in homes and commercial and industrial buildings. Plumbers also install plumbing fixtures—bathtubs, showers, sinks, and toilets—and appliances such as dishwashers and water heaters. Pipefitters install and repair both high-pressure and low-pressure pipe systems used in manufacturing, in the generation of electricity, and in the heating and cooling of buildings. They also install automatic controls that are increasingly being used to regulate these systems. Some pipefitters specialize in only one type of system. Steamfitters install pipe systems that move liquids or gases under high pressure. Sprinklerfitters install automatic fire sprinkler systems in buildings.
Pipelayers, plumbers, pipefitters, and steamfitters use many different materials and construction techniques, depending on the type of project. Residential water systems, for example, incorporate copper, steel, and plastic pipe that can be handled and installed by one or two plumbers. Municipal sewerage systems, on the other hand, are made of large cast-iron pipes; installation normally requires crews of pipefitters. Despite these differences, all pipelayers, plumbers, pipefitters, and steamfitters must be able to follow building plans or blueprints and instructions from supervisors, lay out the job, and work efficiently with the materials and tools of their trade. Computers and specialized software are used to create blueprints and plan layouts.
When construction plumbers install piping in a new house, for example, they work from blueprints or drawings that show the planned location of pipes, plumbing fixtures, and appliances. Recently, plumbers have become more involved in the design process. Their knowledge of codes and the operation of plumbing systems can cut costs. They first lay out the job to fit the piping into the structure of the house with the least waste of material. Then they measure and mark areas in which pipes will be installed and connected. Construction plumbers also check for obstructions such as electrical wiring and, if necessary, plan the pipe installation around the problem.
Sometimes, plumbers have to cut holes in walls, ceilings, and floors of a house. For some systems, they may hang steel supports from ceiling joists to hold the pipe in place. To assemble a system, plumbers—using saws, pipe cutters, and pipe-bending machines—cut and bend lengths of pipe. They connect lengths of pipe with fittings, using methods that depend on the type of pipe used. For plastic pipe, plumbers connect the sections and fittings with adhesives. For copper pipe, they slide a fitting over the end of the pipe and solder it in place with a torch.
After the piping is in place in the house, plumbers install the fixtures and appliances and connect the system to the outside water or sewer lines. Finally, using pressure gauges, they check the system to ensure that the plumbing works properly.
Work environment. Pipefitters and steamfitters most often work in industrial and power plants. Plumbers work in commercial and residential settings where water and septic systems need to be installed and maintained. Pipelayers work outdoors, sometime in remote areas, as they build the pipelines that connect sources of oil, gas, and chemicals with the users of these materials. Sprinklerfitters work in all buildings that require the use of fire sprinkler systems.
Because pipelayers, plumbers, pipefitters, and steamfitters frequently must lift heavy pipes, stand for long periods, and sometimes work in uncomfortable or cramped positions, they need physical strength and stamina. They also may have to work outdoors in inclement weather. In addition, they are subject to possible falls from ladders, cuts from sharp tools, and burns from hot pipes or soldering equipment.
Pipelayers, plumbers, pipefitters, and steamfitters engaged in construction generally work a standard 40-hour week; those involved in maintaining pipe systems, including those who provide maintenance services under contract, may have to work evening or weekend shifts and work on call. These maintenance workers may spend a lot of time traveling to and from worksites.
| 1. | Cut, thread, and hammer pipe to specifications, using tools such as saws, cutting torches, and pipe threaders and benders. |
| 2. | Assemble and secure pipes, tubes, fittings, and related equipment, according to specifications, by welding, brazing, cementing, soldering, and threading joints. |
| 3. | Attach pipes to walls, structures and fixtures, such as radiators or tanks, using brackets, clamps, tools or welding equipment. |
| 4. | Inspect, examine, and test installed systems and pipe lines, using pressure gauge, hydrostatic testing, observation, or other methods. |
| 5. | Measure and mark pipes for cutting and threading. |
| 6. | Lay out full scale drawings of pipe systems, supports, and related equipment, following blueprints. |
| 7. | Plan pipe system layout, installation, or repair according to specifications. |
| 8. | Select pipe sizes and types and related materials, such as supports, hangers, and hydraulic cylinders, according to specifications. |
| 9. | Cut and bore holes in structures, such as bulkheads, decks, walls, and mains, prior to pipe installation, using hand and power tools. |
| 10. | Modify, clean, and maintain pipe systems, units, fittings, and related machines and equipment, following specifications and using hand and power tools. |
| 11. | Install automatic controls used to regulate pipe systems. |
| 12. | Turn valves to shut off steam, water, or other gases or liquids from pipe sections, using valve keys or wrenches. |
| 13. | Remove and replace worn components. |
| 14. | Prepare cost estimates for clients. |
| 15. | Inspect work sites for obstructions and to ensure that holes will not cause structural weakness. |
| 16. | Operate motorized pumps to remove water from flooded manholes, basements, or facility floors. |
| 17. | Dip nonferrous piping materials in a mixture of molten tin and lead to obtain a coating that prevents erosion or galvanic and electrolytic action. |
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